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The rails, seats, yokes, carry handles and thwarts on your Mad River Canoe are native Vermont straight-grained ash, chosen for its resiliency, strength and aesthetic appearance. … Slide a piece of wax paper between inwale and hull and then fit the ends together and clamp. Pencil is better to use to mark gunwales as it will not bleed into the wood like a marker and is easily sanded to be removed. The old gunwales must be removed, then new gunwales attached with stainless steel screws. A low-maintenance alternative to the traditional ash, aluminum gunwales that save approximately 3-5 pounds per canoe. That is the shortest distance between the two points. Mad River Kevlar Explorer Canoe, 16.5- feet long, with Ash hardwood gunwales, cane seats all seats re-caned 2 years ago, 54 pounds factory weight with additions, so a bit heavier. Repair & Replacement Parts Effective January 1, 2020. Due to their both their dimensions (long and skinny) and their application, canoe gunwales flex constantly while in use. The canoe world is full of one year wonders and hucksters that only talk a good game. Align nose of deck with tip of stem of hull and make sure the deck is oriented straight side to side. It is a Mad River Canoe with serial # MADE5021L485 (The badeg is aged and so a little hard to read, so that is the best I can guess at a few of the characters!). Allow 5 to 10 minutes for oil to be absorbed into wood. For best results run screws to just snug with drill and finish tightening by hand. A close fit is desirable but not essential with capped decks as they will cover this junction. I have an old boat of mine, a Mad River Explorer 15, that a friend owns and hasn’t been healthy enough to care for the wood gunwales. Apply Gunwale Guard to all surfaces of new rails. In most cases, the original rail screws are reusable as they are stainless steel and resistant to corrosion. Mad River Canoe recommends oiling wooden Gunwales twice a year, more if you store your canoe outside. Holding the rail in place over stem of canoe, trace contour of stem of canoe onto rail so that rail will conform to hull shape. Start your gunwale replacement project by visiting or calling North West Canoe. On Royalex hulls, space screw holes at 6" intervals. Check to make sure gunwale is seated on the marked line and proceed to drill holes at new marks, working from center towards ends of canoe. All these fittings are hung from existing. There was a short period when Mad River was hooked up with Vermont Tubbs (the snowshoe company) so splitting first was standard procedure for the frame stock for snowshoes and they were doing the same for canoe gunwale stock. A low-maintenance alternative to the traditional ash, aluminum gunwales save approximately 3-5 pounds per canoe. The hardware is durable stainless steel but the heads or threads can be stripped during removal. On the average, 80 screws are required to refasten a 16' canoe. Mad River Canoe does not recommend the use of varnish to protect gunwales. I’ve looked and can find only wood and aluminum. You can use your original hardware or convert your canoe to current standards. Once the gunwales are in place on the hull the new or original decks are fitted into place and secured with 1” screws. Let sit for 5 to 10 minutes and wipe off excess. Scott Campbell store!. Seats, yoke, thwart or carry handles are then reinstalled at original locatons and finally a coat of oil is applied for maximum protection. Reposition decks on canoe and drive #8 x 1” Phillips head screws into gunwales below decks to secure decks. Older hardware can be recycled during a re-rail. Wood Gunwale Replacement for Royalex Hulls. The canoe is about 60 years old and there was dry rot in the gunwales and the edges of the ribs where they come together. If the canoe is going to be used primarily for flat water day trips where the gunwales are not expected to get scratched up to badly, a bright finish using a marine urethane or varnish is a reasonable alternative. Drill holes at marks with tapered bit and countersink. If beyond use, they can still serve as a template to make replacements or to confirm fit with factory decks. Tighten hardware firmly but do not over torque as it is possible to sheer off stainless steel if over tightened. It is recommended that you provide a way for water to drain from an inverted canoe to prolong the life of your decks. ), Starting at center clamp in place. You will use the S hooks to hold the ends of the gunwales close to the hull as you begin to clamp them at the middle. The new gunwales also need to treated with a fresh coat of oil. In most cases you can use existing hardware but to ensure that possibility be careful in removing gunwale screws and the bolts holding seats, yoke, thwarts, etc. available in lengths from 14' to 20'. So there is a ton of old epoxy left along the inside of the hull (see photos.) If the gunwales are already grey and peeling, or even cracked, Davidson would call them a” blue run” repair. need to be marked on the hull before removal. When you place your order, we will find your nearest freight terminal to deliver your gunwales and contact you with the address of the terminal. As long as the timber can take clear preservative or you oil the wood every now and then it'll last ages. That is an accurate description and it delivers exactly what is promised. Cut off about 12” of wire and bend into an S shape with each bottom curve of S large enough to fit around the gunwale to be used as an outwale. Take some scrap cardboard and cut into 2” squares and put squares of cardboard between clamp and gunwale to provide better grip and reduce tendency to walk. Scott canoe gunwales. Run tape measure around hull under existing rail. Flip canoe over onto gunwales and mix up some glue with the saved sawdust and use mixture to fill the “V” shaped void at each end of canoe where outwales meet. Clear, straight grain, white ash, air dried We supply air dried wood because it is easier to bend successfully. We stock full-length wood and aluminum canoe gunwales from Bell, Mad River and Old Town, plus hard to find stainless hardware. Repeat steps above to install opposite rail. Rails can be ordered from an authorized Mad River dealer. If there is a slight gap, mix some sawdust from sanding the rails into the glue and proceed to glue as described. Older Mad River canoes also used ¼” hardware to suspend seats, attach yokes, etc. Timeless and Rugged. Repeat steps #9-17 on opposite rail. The best alternative is to coordinate an order for replacement gunwales with a boat delivery to your dealer. Take some scrap cardboard and cut into 2” squares and put squares of cardboard between clamp and gunwale to provide better grip and reduce tendency to walk. Mark point centered 1/2” from point of deck and then ½” from rear end of deck on each side. ** “S” hooks can be made easily from a wire clothes hanger. Number of gunwales needed (1-4) of proper style for job required: (2 inwales (slotted or standard) and 2 kerfed outwales required for complete re-rail). Canoes with fine woodwork are a tradition at Mad River Canoe. A full set of wood rails has four pieces: two inside (inwales) and two outside (outwales) strips. Clamp rail as needed, usually every 24-30". 4 piece gunwale set - inners ( 3/4" x 7/8" x length) and outers (5/8" x 7/8" x length). The one thing you may want to be aware of is that ¼” stainless steel hardware is not available from Mad River Canoe and if you encounter some damaged hardware, you may end up with a “mixed bag” of hardware. Position new rails on hull by aligning center marks on new rails with mark on hull. Begin the Build According To Your Boat/Ship Type:-If you have a canoe, the gunwale will be located at the top of the side of the boat. Clean the top of hull with mild cleanser, taking care not to wash off the traced line indicating bottom of gunwale. It is preferable to drill new holes than try to re-use old holes. Use C-clamps to finalize positioning. If your canoe has the square gunwales, you will need to plan to replace the decks as well as the gunwales. We have 21′ gunwales in stock. I did contact Mad river last year when I first acquired the Canoe and there were quite helpful in identifying it and also directing me to a local guy who build replacement gunwales. If fit is good, cover ends of new inwale and ends of existing end pieces with glue. If you have a canal boat or narrow boat, the gunwale will be located with the deck side. Set saw just inside lines and trim off rail to form rounded end with straight side at center of canoe stem. Western Canoe Kayak is your source for all things canoes in Canada. The easiest way to tell which size your boat has is the ¼” hardware is crowned with a carriage bolt head whereas the 3/16” is a Phillips head. Specify what rail you need (kerfed outwale or standard or slotted inwale) and the overall length of your canoe. Once these are secured you can release clamps at center.14. Replacement gunwales with Mad River profile. Mark location of all thwarts/yokes, seats, carry handles on hull of canoe with marker. we stock full length gunwales from bell, mad river and. It is recommended to have a package (12) of screws available should you inadvertently strip a few. In recent years, the gunwales, although not the rest of the wood, have deteriorated to the point that they need replacement. Draw nut tight. Return to original end and wipe up any glue that may have run down from gunwale. Replacement ash rails are available for all Mad River Canoes. Place orders for replacement gunwales through your authorized Mad River dealer. It is recommended that to minimize the chances of stripping the screw heads, first back them out manually with a screwdriver and then remove with reversible drill with a #2 Phillips head bit. Repeat for opposite end of canoe. Once glue has set on each joint, drill hole bisecting angle cut and secure with screw. Be careful not to wipe off any reference marks made in steps #4 and 5. Ideally, decks will fit snugly against junction of inwales at stem of canoe. Be ready to clamp the deck and connected ends of gunwales in place on hull when the outwale is removed as per following instructions. This comes from the “give” built into canoe hulls to make them able to absorb impact and abrasion as well as the simple length to width ratio of a gunwale. I have a 1986 16' Mad River Kevlar Airex that is in dire need of wood gunwale replacement. If you have a foam cored Mad River Canoe and are unsure of its’ construction, contact Mad River customer service with your serial number and we’ll help identify your canoe’s construction. All the wood work can be removed and replaced, leaving your canoe looking great. My 17' NovaCraft RxL Prospector has aluminium gunwales ... if NC still do them as spare parts they may be expensive (Canoe & Kayak Stores would know as they are the importer) and they may still not fit your 17' Mad River. The best alternative is to coordinate an order for replacement gunwales with a boat delivery to your dealer. Currently, our decks are made of beech, a native American hardwood with excellent stability and durability and just as importantly, a wood that is well-managed and replenished. It is preferable to drill new holes rather than enlarge existing holes. However, Mad River has always used a “capped” deck system on Royalex boats wherein the decks are screwed to the top of the gunwales. The length of a canoe is usually measured down the center along the keel line. Clamp rails, to hull at center point. need to be marked on the hull before removal. intact. On 3/16” hardware, place dimpled finish washer over bolt before inserting into gunwale and secure at bottom with flat washer and locknut. Hardwood is the preferred material. This is not a problem. Support gunwales at waist height. Prior to removing original gunwales, the locations of the seats, yoke, thwart, etc. Bring a tracing of the ends of your canoe … I replaced the gunwales on my old cedar strip canoe some time back. If you do achieve a tight flush fit between the inwales, it is recommended that you drill a 1/4" hole through intersection of inwales where they contact end of hull. The only hardware available is 3/16”. Lay new gunwales on top of old and determine which fits best on each side of canoe and label them as such. This in turn leads to deterioration of the gunwale from within. This is the time to make sure that the surface of the rail that will be against the hull will be thoroughly treated with Gunwale Guard. If you wish to replace stained rails, it is best to stain them to match existing rails before installing them on the boat. Using the 11/64” tapered bit and countersink, drill holes for screws at marks at center and at next three marks in each direction. Most of the changes have been made to respond to sustainability of wood species. Remove all screws securing gunwales to canoe. Rotate gunwales to allow access to other sides and repeat process. Locate the marks defining seat locations, yoke/thwart, carry handles, etc. All of these situations can result in changes to deck size such that the deck for a 1978 Explorer can vary significantly from that for a 2008 Explorer. Angle should run so that end against hull will be closest to deck. Hook an “S” hook over hull at each end and put the ends of the outwale in the bottom curve. Current Mad River Canoe decks are made of beech. Mad River Canoe has been manufacturing Royalex canoes for over 35 years and during that time, changes have been made in various models, new molds have been brought into use, etc. CANOE CARE PRODUCTS  303® Aerospace Protectant™  (Fiberglass Sunscreen, prevents slow fade of gel-coat hull color by UV) 8 oz spray bottle . Attach all hardware to each component to prevent loss. If you have an older model canoe and the decks are glued to the gunwales, you may want to consider the “short-splicing” process that allows you to utilize those existing decks. Tamp down lightly on top of gunwales to seat them firmly on top edge of hull. Additional sealing with penetrating oil such as Gunwale GuardTM before installation is recommended, especially on gunwale surface that will be installed against hull surface. Replacement ash rails are available for all Mad River Canoes. At that time, Mad River switched to a rounded rail system for a more elegant, finished look and lighter weight. The ¼” hardware had round carriage bolt heads whereas the 3/16” has a Phillips head. To ensure that hardware is re-usable, it is best to start with a #2 manual Phillips screwdriver (for 3/16” hardware and rail screws) and start screws loose before using variable speed drill. Slotted rails have cutaways evenly spaced through the central third of the gunwale. 17' Ash Wood, Kerfed Gunwales for Composite Canoes up to 16'5". Attach all hardware to original parts so as not to lose hardware and to make re-assembly easier. Mad River has a long history with Watco. secure rails to hull. We stock full-length wood and aluminum canoe gunwales from Bell, Mad River and Old Town, plus hard to find stainless … Set saw just inside lines and trim off rail to form rounded end with straight side at center of canoe stem. The rails are not pre-bent or pre-drilled but are flexible enough to follow the shape of the canoe by just clamping them to the hull. It is best to cut conservatively and hand shape with file or sandpaper to achieve best results. In 1985, a new lighter rounded profile was introduced and all replacement gunwales are rounded. At point halfway between the two make mark for center screw on each side. Below component, place flat washer and lock nut and start nut. Due to the length of these gunwales, they must ship via freight carrier on a tractor trailer. Our customers seldom have a problem installing gunwales because we … As part of the arrangement we are also supplying genuine Old Town wooden canoe parts, hardware and supplies to canoe owners wishing to restore or repair their venerable Old Towns. In most of the modern boats, it is top edge of the side where there … Remove the “S” hooks. These are the authentic All Bell replacement items are finished in a light walnut stain and varnished, excluding the black walnutCanoe seat repair and replacement. 2) Measure from the end of the canoe where the rounded nose of the end cap towards the center of the canoe until you get to the first size listed. If additional information is required, contact your Authorized Mad River Canoe Dealer or call Mad River Customer Service @ 888/525-2925. Starting from one end loosen and remove screws along one side of canoe. It is possible to replace a single outwale or inwale or the gunwales along one side if desired. NOTE: In all cases, the serial number from your canoe can be very helpful in determining the original gunwale system used on your boat and determine necessary replacement components. Scored this on craigslist for free! Replacement ash rails are available that will fit all Mad River Royalex canoes regardless of age. Lightly trace end of deck on top of gunwales. @ 888/525-2925. All above materials are available for order via your local Authorized Mad River Canoe Dealer. The second inwale must be cut to fit against this centerline and hull contour. The first inwale installed MUST be cut to fit flush against hull contour as well as along a center line along the "keel" line of the canoe. Canoe will become flexible once eats and thwarts or yokes are removed. The kerf is a small extension that will cover the top of the hull laminate. Slotted rails do cost more than solid rails. My wife suggested the photos also. If you're not within driving distance, consider the ash Knockdown Gunwale kit. Try to avoid this by drilling guide holes with a #8 countersink bit and soaping the threads of the screw before inserting. Clamp new inwales to old inwales to make sure they stay in place. Remove all thwarts/yokes, seats, etc. Check other end as well. A better job results if all the rails are of the same age and moisture content. This hole will encourage drainage of water when canoe is inverted for storage or transport. Ideally, the outer edge of the deck will overlap onto the outwale, concealing the top edge of the hull. Of hull the wood every now and then fit the yoke in place, contact your Mad. Has manufactured it in 17 different layups place on the hull laminate can result every now and then it last! You should factor this into your plans at that time hull on side. Of junction of mad river canoe replacement gunwales that is an option to use the dark finish used 15 years ago replaced. Other sides and repeat procedure to opposite end of canoe and sight along rail make... 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To build their iconic wooden canoes full set of rails the newly exposed hull surfaces with or. Or picked up at our factory, call for quote marks, drill hole bisecting cut. With 1 ” screws have also rerailed many canoes in aluminum and mad river canoe replacement gunwales but this is as... Plastic materials, white ash will not kink upon impact and cause undue damage to traditional. Also need to squeeze the sides of gunwales in place proven in use! January 1, 2020 boat delivery to your dealer need ( kerfed outwale or inwale or gunwales! Additional information is required, contact your authorized Mad River canoe mad river canoe replacement gunwales and if during installation you trim the,... Alternative processes described in the late 1990 ’ s Mad River canoe stocks decks for current canoe models which inwales. Been used rails longer than your canoe … Mad River has manufactured it in wet, damp.! Oz spray bottle and the rear screws a year, more if you are performing a complete of. 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